22.07.2022

DAT collaborates in manufacturing a Container production line for Hoa Phat Group

With supply capability of equipment and pioneering solution creation in the field of automation, DAT continues to gain the trust of Saigon Machine Industrial Co., Ltd. in collaborating to manufacture a container production line for Hoa Phat Group.

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Container shortages typically occur cyclically towards the end of year (during the peak season of import and export). Additionally, prolonged COVID-19 pandemic has exacerbated scarcity of containers, as this commodity is predominantly imported from China. While Vietnam has several dozen enterprises related to containers, most of them are not true manufacturers but primarily engaged in repair and refurbishment. Hence, the domestic market currently lacks self-sufficiency in container production.

In response to market demands, Hoa Phat Group has ventured into container manufacturing business, taking advantage of its proactive access to raw steel materials. This has allowed Hoa Phat to produce containers at a cost that is 5-7% lower than China’s, a market that currently holds up to 90% of the global container market share.

To achieve a sustainable competitive advantage, Hoa Phat aims to gain mastery over machinery systems and has chosen Saigon Machine, a leading enterprise in the field of steel-related machine manufacturing in Vietnam, to execute container production line.

Having successfully collaborated on several previous projects, DAT, as a reliable partner, continues to provide equipment and control solutions to Saigon Machine for this project.

Leveraging its capacity to develop numerous high-tech solutions, DAT engineering team swiftly designed and programmed control systems for container production line. As part of this collaboration, DAT has provided Saigon Machine with following equipment and systems:

Equipment handover by DAT to Saigon Machine

LIFTING SPINDLE

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Configuration includes:

– SIMATIC S7-1500 PLC Control System

– SIMATIC HMI KTP 1200 BASIC

– SINAMICS G120C VFD

– SINAMICS V90 AC Servo System

– SIMATIC ET 200SP Distributed Control System

SHORT BOTTOMING

dat-phoi-hop-che-tao-day-chuyen-san-xuat-container-cho-tap-doan-hoa-phat-h3

Configuration includes:

– SIMATIC S7-1500 PLC Control System

– SIMATIC HMI KTP 1200 BASIC

– SINAMICS G120C VFD

– SINAMICS V90 AC Servo System

– SIMATIC ET 200SP Distributed Control System

STIFFENING

dat-phoi-hop-che-tao-day-chuyen-san-xuat-container-cho-tap-doan-hoa-phat-h4

Configuration includes:

– SIMATIC S7-1500 PLC Control System

– SIMATIC HMI KTP 1200 BASIC

– SINAMICS G120C VFD

– SINAMICS V90 AC Servo System

– SIMATIC ET 200SP Distributed Control System

BOTTOMING

dat-phoi-hop-che-tao-day-chuyen-san-xuat-container-cho-tap-doan-hoa-phat-h5

Configuration includes:

– SIMATIC S7-1500 PLC Control System

– SIMATIC HMI KTP 1200 BASIC

– SINAMICS G120C VFD

– V90 AC Servo System

– SIMATIC ET 200SP Distributed Control System

CONTAINER WOODEN FLOORING

dat-phoi-hop-che-tao-day-chuyen-san-xuat-container-cho-tap-doan-hoa-phat-h6

Configuration includes:

– SIMATIC S7-1500 PLC Control System

– SIMATIC HMI KTP 1200 BASIC

– SINAMICS G120C VFD

– SINAMICS G120 VFD + CU250S-2 PN Control Unit with closed-loop control algorithm

– SIMATIC ET 200SP Distributed Control System

This collaboration between Saigon Machine’s extensive machine manufacturing experience and DAT’s leading ecosystem in products, solutions, and services within the automation sector promises to fully meet requirements set forth by Hoa Phat Group, investor. Project is expected to be completed and officially operational in the third quarter of 2022.